Puntos Clave
- Enviar both STEP and a dimensioned flat pattern — Chapa Metálica shops need the formed 3D to understand the part and the flat to nest for Corte por láser. Without the flat, they are reverse-engineering your bend table.
- Call out material by gauge and grade, not just “steel” — 1.5 mm cold-rolled steel (DC01) quotes differently than 1.5 mm Acero Inoxidable 304, and the difference is not just the metal price — stainless runs slower on the laser and wears tooling faster.
- Specify bend radius and K-factor if you know them — otherwise the shop uses its own press brake tables, and flanges may land short or long relative to your CAD model.
- Quantity determines process — below roughly 1,000 pieces, Corte por láser + CNC Doblado is almost always cheaper than Estampado. Above 5,000, Estampado tooling amortizes and unit cost drops sharply.
- Soldadura is where tolerance stacks break — a welded assembly with three formed components has a different tolerance envelope than each individual piece, and your RFQ should acknowledge it.
- Acabado spec must include thickness, not just color — “powder coat black” is a start; “powder coat RAL 9005, 60–80 µm” is what a fabricator can actually quote against.
Chapa Metálica quoting has more variables than mecanizado CNC — the same bracket can be laser-cut from cold-rolled steel for $3.50 or stamped from 5052 aluminum for $11.20, and both are “Soportes de chapa metálica.” The difference is in the details that most RFQs leave out: the bend radius, the K-factor assumption, the flat pattern, the weld callouts, the finish thickness.
This guide gives you a sheet-metal-specific RFQ checklist that covers the seven pieces of information every fabricator needs to return a quote you can actually compare against the next one. It builds on the design rules in our Chapa Metálica design guide — if you have not read that yet, start there for bend radius and hole-spacing rules, then come back here to package your RFQ.
Why Chapa Metálica Quotes Vary — Often by 2–3×
The core formula is the same as any fabricated part: Cost = Material + (Machine Time × Rate) + Acabadoing + Assembly. But Chapa Metálica adds two complications that machined parts do not have:
- Flat pattern development. A shop receives your formed 3D model and must unfold it into a flat blank. The flat size depends on the K-factor — and every shop calibrates K-factor against its own press brakes. Two shops using different K-factors will nest different blank sizes, use different amounts of sheet, and quote different material costs. If you provide the flat pattern, you remove this variable entirely.
- Proceso switching at volume. At 50 pieces, Corte por láser + CNC Doblado is the obvious choice. At 5,000 pieces, a progressive Estampado die — with an upfront cost of $8,000–$25,000 — may cut the per-part cost by 60–80%. Neither shop is wrong; they are quoting different manufacturing strategies. Your RFQ should tell them which strategy to assume.
| Cost Driver | Sheet-Metal-Specific Factor | How to Control It |
|---|---|---|
| Material | Gauge, grade, sheet utilization (nesting Eficiencia on standard sheet sizes) | Specify gauge + grade. Ask if a nearby gauge reduces scrap. |
| Corte por láser | Perimeter length, material type (stainless cuts ~30% slower than CRS), thickness | Simplify cut geometry. Consolidate small features. |
| Doblado | Number of bends, consistent bend radius (tool changes add setup), flange height | Use one bend radius for the whole part. Keep flanges ≥ 4× thickness. |
| Soldadura | Seam length, process (TIG vs MIG), number of weldments, fixture complexity | Diseño folded corners instead of butt joints where possible. |
| Acabadoing | Proceso, thickness, masking, batch minimum charges at the plater | Call out the standard (e.g. MIL-A-8625) and thickness range. |
The 7-Element Chapa Metálica RFQ Checklist
1. 3D CAD Model + Flat Pattern (If You Have It)
Enviar the formed 3D model as STEP — this is what the fabricator uses to understand the finished part. If you have developed the flat pattern in your CAD package (SolidWorks, Inventor, Fusion 360 Chapa Metálica environment), send it as a separate DXF or as a flat configuration in the STEP file. Include the K-factor you used. If you do not have a flat pattern, the fabricator will unfold the part using their own bend tables — this is normal, but tell them which K-factor you designed to so they can match it. For a deeper dive into why flat patterns matter, see our bend radius and K-factor guide.
2. Material: Gauge, Grade & Coating
“Acero” is not a material callout. Write: “1.5 mm cold-rolled steel, DC01/SPCC, uncoated” or “2.0 mm 5052-H32 aluminum sheet.” If the part will be galvanized after fabrication, specify whether it should be hot-dip (thicker zinc, slightly rough surface) or electro-galvanized (thin, smooth, paint-ready). Material choice also drives the K-factor and minimum bend radius — our Chapa Metálica material selection guide covers the trade-offs for each grade.
3. Bend Radius & Grain Direction
If your CAD model was built with a specific inside bend radius (e.g., 2 mm for a 1.5 mm sheet), call it out on the drawing. If you do not specify, the shop defaults to a radius equal to the Espesor del material — which is usually safe but may not match your fit-up. Also note grain direction: Doblado perpendicular to the rolling grain reduces cracking risk on aluminum and stainless parts. If your drawing no show grain direction, the fabricator defaults to perpendicular — but confirming it in the RFQ removes an assumption.
Mejor para: Specifying one consistent inside bend radius for the entire part — one tool setup, lower cost.
Avoid: Mixing radii on a single part without a reason — each radius change adds a tooling setup charge.
4. Soldadura: Proceso, Seam Longitud & Critical Joints
If your part is a welded assembly, specify: Soldadura process (TIG for stainless/aluminum/cosmetic welds; MIG for Producción steel), which seams are structural vs. cosmetic, and whether you need continuous welds or stitch welds. A drawing that says “weld corners” gets a different quote than one that says “TIG weld all four seams, continuous, grind flush.” For assembly-level parts, note that Tolerancias stack across weldments — a ±0.5 mm flatness on a single bracket is achievable; on a welded box with four sides, it requires a fixture and a post-weld straightening step. See our Soldadura methods guide for process selection.
5. Surface Acabado: Standard, Espesor & Color
The four most common Chapa Metálica finishes, and how to specify them:
- recubrimiento en polvo: “RAL 9005 jet black, 60–80 µm, indoor use” or “RAL 7035 light grey, 80–120 µm, outdoor UV-stable.”
- Galvanizado: “Zinc plate, clear/blue Pasivación, 5–8 µm” — note that zinc provides conductivity for grounding but roughly 100 hours of salt-spray resistance vs. ~500 for powder coat.
- anodizado (aluminum parts): “Type II, Class 2, black, 10–15 µm per MIL-A-8625.”
- Galvanized (pre-coated stock): Specify “DX51D+Z Acero galvanizado sheet” — note that laser-cut edges and weld zones lose their zinc and need touch-up or post-galvanizing.
6. Quantity & Manufacturing Method
This is the decision that swings unit price the most. Always quote at 2–3 quantity tiers — for example, 20 / 200 / 2,000 pieces — because the manufacturing method changes with volume:
| Quantity Range | Typical Method | Setup/Tooling Cost | Unit Cost Trend |
|---|---|---|---|
| 1–50 pcs | Laser cut + CNC bend (prototype/small batch) | Low ($0–200) | High per-part, setup-dominant |
| 50–1,000 pcs | Laser cut + CNC bend (Producción) | Low–Moderado | Moderado, setup amortizing |
| 1,000–5,000 pcs | Laser or Estampado — depends on part complexity | Moderado ($1,500–$5,000 die) | Transition zone — compare both |
| 5,000+ pcs | Progressive Estampado die | High ($8,000–$25,000 die) | Low per-part, tooling-dominant |
Mejor para: Quoting 20 / 100 / 500 (or your real tiers) to see where the unit price inflects.
Avoid: Asking for “best price” at 10 pieces and 10,000 pieces in the same RFQ — different shops, different equipment, different answer.
7. Inspección & Documentation
If you need a informe de inspección dimensional, FAIR per AS9102, Certificados de material traceable to the mill, or weld quality documentation (dye penetrant / X-ray), call it out. These documents require time and calibrated equipment; a shop that charges for them is not overcharging — they are doing the work. Our Control de calidad in metal fabrication guide covers what each report means and when to ask for it.
Chapa Metálica RFQ Template: Copy, Paste & Enviar
- Diseño status: [Producción-ready / prototype — minor changes possible]
- Files attached: STEP file + PDF drawing [+ DXF flat pattern if available]
- Material: [gauge + grade + temper + stock finish, e.g. 1.5 mm CRS DC01, uncoated]
- Bend radius: [inside radius used in CAD, or “use 1× Espesor del material”]
- Quantity tiers: [e.g. 20 / 100 / 500 pieces]
- Soldadura: [none / TIG cosmetic / MIG structural / spot — specify seams or “per drawing”]
- Acabado superficial: [standard + color + thickness, e.g. powder coat RAL 9005, 60–80 µm]
- Inspección: [dimensional report / FAIR / material cert — or “standard Inspección visual”]
- Question for the fabricator: “What is driving cost on this part, and would Estampado make sense at any of these quantities?”
Señal de alertas When Comparing Chapa Metálica Quotes
- A quote returned in under an hour with no questions about bend radius or flat pattern. Chapa Metálica has too many variables for a no-questions quote. Either the shop assumed everything — or they did not think about your part at all.
- No mention of grain direction, K-factor, or bend deduction. These are not optional details — they determine whether your flanges land on dimension. A shop that no ask about them is not building to your model.
- “We don’t need the flat pattern.” A capable shop can unfold your part, but they should at least tell you which K-factor they used. A shop that waves this off is rolling dice on your Tolerancias.
- One quote is 50% below the cluster. Check whether they quoted the right material, whether they included finishing, and whether they assumed Corte por láser when you may need Estampado at volume. The cheapest quote is often the one that read the drawing least carefully.
Real-world example: A European equipment builder sent an enclosure drawing for quoting. Five shops returned prices from €18 to €47 per unit at 200 pieces. The spread traced to two assumptions: three shops assumed laser-cut + bent corners with minimal Soldadura; two assumed welded seams with post-weld Rectificado for a cosmetic finish. The drawing showed a folded-corner design — but the bend relief detail was missing, so two shops read it as a butt joint. One missing callout on a 0.5 mm bend relief created a €29/unit spread across a 200-piece order — €5,800 on a single line item.
Enviar a Complete Chapa Metálica RFQ, Get a Quote You Can Compare
Chapa Metálica quoting is more art than science when the RFQ is incomplete. Fill in the seven blanks above — CAD, material, bend radius, Soldadura, finish, quantity, and Inspección — and every fabricator is solving the same problem from the same inputs. The quotes will still differ, but they will differ on equipment, labor rate, and capacity — things you can evaluate — not on guesses about what you meant.
If you are preparing a Chapa Metálica RFQ and want a DFM review before it goes out, BravoFabs checks bend radii, hole-to-edge clearance, weld accessibility, and material utilization on every quote — free, before any metal is cut.
Need Personalizados Chapa Metálica Parts? Get a Quote with Free DFM Review
BravoFabs runs Corte por láser, CNC press brake Doblado, certified Soldadura, recubrimiento en polvo and anodizado under one roof. Our ISO-certified facility in Dongguan, China ships carcasas personalizadas, brackets and welded Ensamblajes to industrial clients in Germany, the US, and across Europe — with a free DFM review that checks bend radii, hole clearances, and material utilization on every drawing, before any metal is cut.
🔗 Servicios y artículos relacionados con fabricación
- Servicios de fabricación de chapa metálica — Corte por láser, CNC Doblado & Soldadura from prototype to Producción
- Chapa Metálica Diseño Guide: Bend Radius, K-Factor & Hole Spacing — the DFM rules behind every quote in this article
- Chapa Metálica Material Selection: Acero, Aluminio & Stainless — pick the material before you pick the radius
- Soldadura Methods for Chapa Metálica: TIG, MIG & Spot — which process for which joint
- Proceso de Fabricación de Chapa Metálica: Del Diseño a la Entrega — the six steps your supplier should walk you through