Need metal parts made to your exact specifications? BravoFabs manufactures custom metal components using CNC-Bearbeitung, Blech fabrication, Laserschneiden, welding, and assembly — all under one roof in Dongguan, China. From a single prototype to 10,000+ Produktion units, we deliver precision parts with full Inspektion reports.
Manufacturing Processes — One Partner, Every Capability
Instead of managing multiple suppliers, get all your kundenspezifische Metallteile from a single ISO 9001 certified Hersteller:
- CNC-Bearbeitung — 3-axis and 5-axis milling, CNC-Drehen. Toleranzen down to ±0,005 mm. Materials: aluminum, Edelstahl, titanium, brass, plastics.
- Blechbearbeitung — Laserschneiden (up to 20 mm steel), CNC-Biegen, stamping, TIG/MIG-Schweißen. Maßgefertigte Gehäuse, brackets, chassis, panels.
- Laserschneiden — Fiber Laserschneiden for precision profiles. Steel up to 20 mm, Edelstahl up to 15 mm, aluminum up to 12 mm.
- Welding & Assembly — TIG, MIG, Punktschweißen. Full Montageservices including riveting, threading, and hardware installation.
- Oberflächenveredelung — Anodizing, Pulverbeschichtung, Passivierung, electropolishing, Strahlen, painting (RAL colors).
Materials We Work With
| Material | Processes | Typische Anwendungen |
|---|---|---|
| Aluminum (6061, 7075, 5052) | CNC, Blech, Laser | Enclosures, brackets, heat sinks |
| Edelstahl (304, 316, 316L) | CNC, Blech, Welding | Lebensmittelgeeignet, medizinisch, maritim parts |
| Kohlenstoffstahl (Q235, 45#) | CNC, Blech, Welding | Structural frames, machinery parts |
| Titanium (Grade 2, 5) | CNC-Bearbeitung | Aerospace, medical implants |
| Brass / Copper | CNC-Bearbeitung | Electrical components, fittings |
| Engineering Plastics (POM, PEEK, Nylon) | CNC-Bearbeitung | Lightweight, non-conductive parts |
Precision & Toleranzen — What You Can Expect
Every part we manufacture meets strict dimensional Toleranzen, verified with CMM and digital instruments:
| Prozess | Typical Tolerance | Am besten geeignet für |
|---|---|---|
| CNC-Fräsung (3-axis) | ±0.01 mm | Precision housings, pockets, flat surfaces |
| CNC-Fräsung (5-axis) | ±0,005 mm | Complex geometries, aerospace & medical parts |
| CNC-Drehen | ±0,005 mm | Shafts, bushings, rotational symmetry |
| Laserschneiden | ±0.1 mm | Profiles up to 20 mm steel, 15 mm stainless |
| CNC-Biegen | ±0.15 mm | Enclosures, brackets, panels |
| Welding (TIG/MIG) | ±0.5 mm | Structural frames, Baugruppen |
Oberflächenveredelung Options
From protective coatings to decorative finishes — all applied in-house or through our qualified partner network:
| Oberfläche | Materials | Typische Verwendung |
|---|---|---|
| Anodizing (Type II & III) | Aluminium | Corrosion resistance, wear protection, color options |
| Pulverbeschichtung | Steel, Aluminum | Durable decorative finish, RAL colors available |
| Passivierung | Edelstahl | ASTM A967 — restores chromium oxide layer |
| Electropolishing | Edelstahl | Mirror finish, deburring, pharmaceutical-grade |
| Strahlen | All metals | Uniform matte texture, paint prep |
| Zinc / Nickelbeschichtung | Steel | Corrosion protection for fasteners & hardware |
- Send Your Drawing — Upload your STEP, STP, DWG, or PDF file. Include quantities, material preference, and any surface finish requirements.
- Free DFM Review — Our engineers analyze your design for manufacturability. We identify cost-saving opportunities, tolerance optimization, and material alternatives — before Produktion starts.
- Quote Within 24 Hours — You receive a detailed quotation with material cost, machining time, Oberflächenbehandlung, and shipping. No hidden fees.
- Produktion & Delivery — Parts are manufactured, inspected with CMM and digital instruments, packed, and shipped via DHL/FedEx/UPS. Full Inspektion reports included.
Industries We Serve
- Industrial Machinery — Maßgefertigte Klammern, mounts, shafts, housings, sensor holders
- Automotive — Prototype engine components, custom fittings, jigs and fixtures
- Robotics & Automation — End-effectors, mounting plates, structural frames
- Medical Devices — Surgical instrument components, implant prototypes (Ti, SS)
- Aerospace — Lightweight aluminum and titanium structural components
- Consumer Electronics — Custom heatsinks, enclosures, connector housings
Typical kundenspezifische Metallteile We Manufacture
- Maßgefertigte Gehäuse & Housings — IP65/IP67/NEMA rated for electronics, industrial controls, and outdoor equipment
- Precision Brackets & Mounts — Laser-cut, CNC-bent, tapped, and welded brackets for machinery and automation
- Shafts, Bushings & Rotationsteile — CNC turned from aluminum, Edelstahl, titanium, and engineering plastics
- Structural Frames & Chassis — Welded Baugruppen from square tube, angle, and channel with drilled mounting points
- Heat Sinks & Thermal Components — CNC machined aluminum with optimized fin geometry for electronics cooling
- Prototype & Low-Volume Parts — Single-piece to 100-unit runs with full Inspektion reports, fast 7-day turnaround
Real-World Results — What Our Customers Achieve
Industrial Machinery Hersteller — Germany: Consolidated 3 suppliers into BravoFabs for CNC brackets + Blechgehäuse + welded frames. 30% cost reduction through process consolidation, single shipping, and zero cross-supplier tolerance issues. Average order: 500 pcs/month across 12 SKUs.
Robotics Startup — California, USA: Rapid iteration from prototype to Produktion — 5-axis CNC aluminum end-effector housings + laser-cut mounting plates. 7-day prototype turnaround enabled 3 design revisions in one month. Scaled to 2,000 units/month with full KMG-Prüfberichte.
Qualitätskontrolle — Every Part InspectedISO 9001:2015 certified. Every order includes:
- CMM (Coordinate Measuring Machine) dimensional Inspektion
- Digital caliper and micrometer verification
- Material certifications (EN 10204 3.1)
- Surface finish and coating thickness testing
- Full Inspektion report with Jede Lieferung
Why Choose BravoFabs for kundenspezifische Metallteile
- ✅ No Minimum Order — 1 prototype to 10,000+ Produktion units
- ✅ Schnelle Bearbeitung — Prototypes in as fast as 7 business days
- ✅ One Partner, All Processes — CNC + Blech + Welding + Assembly in-house
- ✅ Free DFM Review — Engineering feedback before you commit
- ✅ Worldwide Shipping — DHL, FedEx, UPS to Germany, US, Canada, UK, Europe
- ✅ ISO 9001:2015 Certified — Full Inspektion reports with every order
Verwandte Dienstleistungen
3-axis & 5-axis milling, tight Toleranzen
Laserschneiden, bending, welding — full service
304/316/316L fabrication, WIG-Schweißen, Passivierung
IP65/IP67 rated Maßgefertigte Gehäuse
Precision brackets, any quantity
Precision turned components